The production process

The production process regarding a Kigurumi Mask is long and need a great accuracy. Technics employed for making a mask is based on several skills such as modelization, 3D printing, sculpting, model making as well as drawing for the initial concept art. Therefore, a kig mask, most often a unique piece, can be considered as a true work of art.

Some makers offers « generics » masks, with limited options regarding customization. Other studios, much more costly, offers to their customers the possibility to fully customize their mask and entierly made-to-measure.

Depending on the maker, the production process for a mask can last from 2 to 8 months, sometimes even more based on the current demand and the waiting list !

1) Initial shapping		2) The mold	3) Molding	4) Finishing stage
Sculpting Clay, paper pulp etc.	Folding Paper, Pepakura designer	Making silicone mold Silicone, spatula	Apply FRP *FRP : Fiber-reinforced polymers (fiberglass)	Mouth and eyes Drill, etc.	Paint Aerograph, paint, varnish	Padding Foam, cloth, glue
Reinforce & detail Sculptamold, Varnish, Mastic, Sand Paper, Gelcoat, Primers, etc.	Modelization 3D printer, Meshmixer, Zbrush, Blender, etc.	Counter mold making plaster bands, FRP resin, Clay, Wood	Unmolding / Glueing back Adjustment	Face Photo paper, resin, antireflective filter, net	Styling Wig, gel, Varnish, Wire, etc.	Final result

Mask type
Half mask Light, Cheaper, Breathable	⅔ mask Good balance between breathability, price and mass	Full mask (mid-head joint) lockable, Possibility to change the facial expression	Full mask (Back-head joint) Lockable, Heavier, More expensive

DIY – Do It Yourself !

For the most abile, it is possible to make a kig mask by yourself. The website openkig.com offers several 3D mask models for free as well as many usefull tips on production, materials, etc.